Vetonit remokor L-45 — pourable non-shrink repair mortar, class R4
Class R4 flowable mix for concreting densely reinforced and prestressed structures in formwork where shotcrete is impossible; 45 MPa.

Beams, including prestressed ones, floor slabs, bridge slabs, pylons and piers are repaired with the thixotropic Vetonit remokor T-60 of class R4. The non-shrink mix based on special cement with aggregate up to 3 mm and polymer fibre, without metallic aggregates or chlorides, is applied with a plastering machine or a trowel “wet on wet” onto remokor 05 or onto a primer coat of the same mortar. After one day the compressive strength is at least 25 MPa, after 28 days 60 MPa, frost resistance F₁1000 / F₂300, water impermeability W16, combustibility group NG.
| Manufacturer | Vetonit — OOO “Saint-Gobain Stroitelnaya Produktsiya Rus”, Arzamas |
|---|---|
| Type | thixotropic repair mortars |
| Use | bridges and overpasses, columns and beams, hydraulic structures and dams, industrial buildings, roads and airfields |
| Base | dry mortar mix, maximum aggregate size 3 mm, with polymer fibre; binder — special cement; no metallic aggregates or chlorides; non-shrink compound |
| Colour | grey |
| Packaging | three-ply paper bag with a polyethylene middle ply, 25 kg |
| Application method | clean the concrete, remove weak areas (grinding, milling, sandblasting, wet abrasive blasting, shot blasting), wash with pressurised water; clean the rebar and immediately coat it with “Vetonit remokor 05”; dampen the substrate 24 h beforehand and again before the work (matt-damp); water +10…+30 °C, mortar temperature +10…+20 °C; first the minimum amount of water, then the dry mix, mix for 3–5 min with a drill and low-speed paddle or in a concrete mixer, pause 5 min, remix, add the rest of the water if necessary; do not overdose water; mechanically with a plastering machine (wet spraying) or by hand with a trowel; without “remokor 05” a primer coat of the same mortar in a more fluid consistency is mandatory, scrubbed in with a stiff brush, main layer “wet on wet”; smooth with a float after setting; thicker than recommended — in several layers |
| Application temperature | +5…+35 °C (air and substrate) |
| Curing | keep moist, protect from precipitation, sun and wind for 5 days; a film-forming curing compound may be used; for 5 days after the work the air and substrate temperature must not be below +5 °C |
| Key properties | class R4; maximum aggregate size 3 mm; water demand 3.6–4.2 l per 25 kg (14.5–16.5 %); working time 30 min; compressive strength at least 25 MPa (1 day), 40 MPa (7 days), 60 MPa (28 days) (actual 31.0 / 51.7 / 78.7); flexural tensile strength at least 4 MPa (1 day), 8 MPa (28 days) (actual 4.4 / 8.5); compressive modulus of elasticity at least 20 GPa (actual 33.0); bond strength to the substrate at least 2 MPa; after restrained shrinkage 2.3 MPa, after restrained expansion 2.5 MPa; frost resistance grade at least F₁1000 / F₂300; water impermeability at least W16 (actual W20); chloride ions no more than 0.1 %; carbonation resistance no more than 2.07×10⁻⁴ cm2/s (actual 1.0×10⁻⁷); chloride ion penetration resistance (0–2 mm, 28 days) no more than 0.06 N/mm2; combustibility group NG; service in exposure classes X0, XC1-4, XD1-3, XS1-3, XF1-4 |
| Shelf life | 12 months from the date of manufacture in factory packaging in a dry room at relative humidity no more than 60 % |
| Standards | STO 56846022-004-2024 “Dry repair mixes”; GOST R 56378-2015 (declaration); declaration of conformity ROSS RU D-RU.RA01.V.38618/26; certificate of conformity to fire safety requirements RU C-RU.PB37.V.01230/24; SGR KG.11.01.09.008.E.000530.01.25 |
Data from the manufacturer’s technical data sheet. The coating system, number of coats and quantity are selected for your project on request.
Class R4 flowable mix for concreting densely reinforced and prestressed structures in formwork where shotcrete is impossible; 45 MPa.
High-strength pourable class R4 mix for repairing bridge slabs, beams, roads, airfields and hydraulic structures; 60 MPa compressive at 28 days.
Rapid-hardening fine-grained class R3 mix for urgent repair and finishing of reinforced concrete on walls and ceilings at temperatures down to −10 °C.
Fine-grained thixotropic class R4 mix with increased crack resistance for repairing reinforced concrete on walls and ceilings.
Fine-grained thixotropic class R3 mix for levelling, finishing and protecting reinforced concrete against aggressive media; 40 MPa compressive, W12.
Rapid-hardening class R4 flowable mix for urgent repair of roads, airfields and floors; load after 2–3 h, work down to −10 °C.